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How does the manufacturing process of resin dicing sheets affect the quality of produ
09-11-2018, 09:19
Post: #1
How does the manufacturing process of resin dicing sheets affect the quality of produ
The cutting disc for stainless steel is a highly technical industrial product. The problems in the various processes of compounding, molding, hardening and processing will affect the quality of the products:
1. Mixing process: The key of mixing is uniformity. The molding material should reach: the distribution of each component is uniform and keep loose, but it is not suitable for obvious powder leakage. It must ensure uniform distribution and good molding performance.
2. Molding process: At present, most of the domestic rotating material distribution mechanism, but due to the limitations of the rotating material distribution mechanism, the employees of some manufacturing enterprises have no way to operate, the distribution of mixed materials is uneven, the position tolerance and static balance Very bad.
3. Hardening process: This is the most critical production process. There are two factors that easily cause quality problems. One is that the temperature difference between the curing oven or the firing kiln is too large; the other is that the furnace is improperly installed. The temperature difference of the hardening kiln is too large, so that the hardening of the resin cutting sheet deviates from the set hardening specification (hardening curve), so that the curing (hardening) quality of the cutting sheet is not sufficiently ensured.
4. Processing steps (mainly large-diameter and high-thickness resin cutting sheets): resin cutting sheets, especially large diameters and high thicknesses, or cutting sheets requiring strict dimensional tolerances are processed after hardening to ensure the geometric dimensions of the cutting sheets, Geometric tolerance.
5. Production formula, process parameters, and hard cover.
At present, the low price disc for metal on the market are dazzling, the quality is uneven, and there are great differences from raw material selection to product image. As a professional manufacturer of resin cutting sheets, we introduce today the five major differences between our products and some cutting products on the market.
1. Differences in raw materials: Good quality cutting sheets are calcined by high-temperature calcination method, and the products are more robust and durable;
2, design differences: in the anti-skid and anti-vibration, our company's products use paper mats to play this role;
3, the production difference: the cutting piece is single-sided plus flat mesh, more secure;
4, functional differences: when cutting non-magnetic stainless steel will not black;
5, image difference: the surface will not be rough and uneven, more smooth and meticulous, one piece than two pieces.
Our company is a high quality cutting disc supplier resin cutting sheet with a variety of advantages, suitable for ultra-high speed, high-power operation, and has a number of national patents, is the best choice for major manufacturers.
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